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Thread: Overhauling My Corolla (My Mate Since'82)

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    Default Overhauling My Corolla (My Mate Since'82)

    salamz brothers,

    I own a corolla 1982 which I bought brand new in the same year.Now this car is with me for last 25 years and I have driven it about 2.50.000 km without any problems.(never touched engine except tune ups)..still runs very good.But after this much kms now it started burning oil so I decided to overhaul the engine AT HOME.as I have almost every possible tool at home for my rides.

    I have taken the engine out and dismantled it and now going to reassamble...I can take pics and post STEP BY STEP procedure that how an engine is overhauled.....

    (1)PLZ SUGGEST ME THAT WILL THIS THREAD BE OF SOME INFORMATIVE VALUE????

    (2)SHOULD I START IT OR NOT????

    waiting for your suggestions brothers.....................

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    Middle main bearing with thrust washers (NO-3)going into place as this particular engine has 5 main bearings...
    Overhauling My Corolla My Mate Since82 -822600

    s

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    being tightened..in sequence.
    Overhauling My Corolla My Mate Since82 -822601

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    keep on coming
    MOTOR MANIACS ... An automotive service and repair workshop
    https://www.facebook.com/pages/Motor-Maniacs/721830141231922

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    Like this crankshaft is in place...
    Next part to go back to its place is rear oil seal
    Overhauling My Corolla My Mate Since82 -822619

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    old seal removed and new taking its place
    Overhauling My Corolla My Mate Since82 -822620

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    @rozzzzz...on their way...
    rear side of block where seal is to be fitted being cleaned..
    Overhauling My Corolla My Mate Since82 -822621

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    new rear seal in its housing ready to be fitted.Inner side of housing cleaned and sealer applied.....
    Overhauling My Corolla My Mate Since82 -822632

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    And rear oil seal in its place with housing....
    Overhauling My Corolla My Mate Since82 -822638

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    next part which fitted is cam shaft..you can see in the following pic.If you pay attention you will notice holes in its no#2 journal..this is its main oil supply from the lubrication system..
    Holes are drilled in every journal (in this particular engine 4 as you can see) and are interconnected with central cross hole through out the length of cam shaft...
    This is Amazing that after runnung for 26 years and 250000KMS there was hardly any wear and tear of the journals and they were still in perfect shape/round and at standard(no need for grinding to next size).
    Gear in the middle is distributer drive and you can see two lobes in between journals which is pair for intake and exhaust valve operation except an exception no#3 from left,which is oblong lobe to operate mechanical fuel pump...
    This is a simple 4 cylender/8 valve engine...
    Overhauling My Corolla My Mate Since82 -822654

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    Another closer look of Cam Shaft...
    Overhauling My Corolla My Mate Since82 -822655

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    And cam bush at the front of the engine...There was no need to replace the old ones as there was no wear and tear and Cam Shaft was not ground to the next size ,but I preffered to replace them too obviously standard one.they were 4 of them as Cam Has 4 journals but only one at the front can be seen...see.
    Overhauling My Corolla My Mate Since82 -822681

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    Nice.. overhauling cars nowadays are we
    Thy name is Sumair Thy love Skyline Thy is very interested in DRIFTING Thy has PHD in drifting from the university of Street Racing!!

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    @skyline_drift_master..
    I overhauled this engine few months back and took all the pics to share with Pakwheel brothers but due to lack of time and spitfire thread,could not continue..there is a little pause in spit work due to selection of colour so I thought that I should continue and complete this thread,
    Some brothers may find it informative...

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    Salamz Pakwheel brothers...
    And I continue....
    Cam shaft being inserted into place with great care because if you mis handle,you are going to scratch the delicate white metal on the bushes by sharp edges of cam lobes or journals...
    Overhauling My Corolla My Mate Since82 -822713

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    And Cam shaft in place....
    Overhauling My Corolla My Mate Since82 -822714

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    Another nice view of both Crankshaft and Cam Shaft in place...(front side of engine)
    Overhauling My Corolla My Mate Since82 -822715

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    Any One Watching?????? Any one interested in this DRY and technical thread?????

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    carry onn please
    i love this thread

    great uncle G
    (1)Austin of England, a35, 1958, 850cc,,, (2) Mercedes benz , w202, C - 180 ,,, (3) 2003 HONDA CITY,,,, (4) Triumph TRW 500cc, 1952,,,,

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    Too bad i was not able to do pictures of my own 3k overhaul adventure mostly because of dirty hands its going perfect
    Keep a cool head and wear seatbelts!

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    @waifali...
    Thanks dear..

    @spectra...
    Saqib Bhai,My camera was also black at the end of this overhaul...Although I did not do it myself....My head and my mechanic's hands were working....how's your 74 going??

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