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Thread: Cultus engine and body overhaul and rebuild

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    Exclamation Cultus engine and body overhaul and rebuild

    helo friends , i am updating this thread as now its all complete , just want to show here what you can see in this thread as its a huge list so i am simly writing whats not in this thread ,,,,,,, , you can see every thing related to cultus except engine overhaulling , fuel tank/pump and some wiring related stuff , rest all you can get here ,
    the PDF file of this thread is contributed by mirzahadi, UBajwa and mazamwarraich and you can down load it from here
    http://www.mediafire.com/view/?z59tlxj278xv8ef

    thanks


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    you can make the clutch alignment tool with a piece of round wood like a broom handle, just mill to size of the input shaft, you dont need to have the clutch plate splines as long as its not off centre.
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    Quote Originally Posted by agoodfriend View Post
    yeah may be you are right , but the paksuzuki cultus has no bulb/connection behind that ,,,,,,,,,,,,,,,,,,,,,,yes my CNG kit has that yellow light , and i connect this speedo meter light with the yellow cable of CNG switch which gave current to the fuel cut off solenoid ,
    ok then you have utilized it in a right way.
    My dear ALLAH when I loose hope, help me to remember that Your love is greater than my disappointment and Your plans for my life are better than my Dreams.

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    is this the gear shaft? meaning these are gear 1-5,R?

    Cultus engine and body overhaul and rebuild - 364629

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    Quote Originally Posted by xzap042 View Post
    is this the gear shaft? meaning these are gear 1-5,R?
    all gears are not on same shaft , 2 on one and 3 one other , 5th gear is out from the casing ,,,,,,,,,,,,,unlike in mehran all 4 gears are on same shaft which is much simpler than this one ,,,,,,,,,,leave this thing for a while and will later post in detail , right now i am just closing the gear box casing and waiting for the silicon to dry

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    Quote Originally Posted by agoodfriend View Post
    all gears are not on same shaft , 2 on one and 3 one other , 5th gear is out from the casing ,,,,,,,,,,,,,unlike in mehran all 4 gears are on same shaft which is much simpler than this one ,,,,,,,,,,leave this thing for a while and will later post in detail , right now i am just closing the gear box casing and waiting for the silicon to dry
    ok. please also post some info on clutch cable adjustment.

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    Default Cultus Engine & Transmission Box Removing, part 1 f 8

    helo friends , here i will show you how to remove cultus engine , well there may be many ways to do that , some guys use jigs and chain pully , remove the bonnet and pull the engine upward , some remove gear with out removing the engine block , and some remove engine while gear is still in there , all is posible ,,,,,,,,,,,,,,but here i am using a simple and easy way through which you can remove the cultus engine without even having a helping hand ,,,,,,,,,,,,,,,yes you can remove cultus engine all alone , its really very very simple,,,,,,,,,,,,,,,,100 times more simple and easy than that of mehran,,,,,just need to remove the electrical connection , water hoses and few more thing (i mention all step by step in this post) and then remove just 5 bolts and engine will be down to earth ,,,,,,,,i am sure you can easily remove cultus engine after watching all these pic ,,,,,,,,,,,,,,,to me its takes nearlly 40 min to remove the engine all alone , and if i wont waste any time in taking the pic and if i had a helping hand than i can complete all that job within 15 min ,,,,,,,,,,,,,,,,,,,,,,,keep few things in mind ,,,,,,,,,,,,,,,its not necessary to remove engine along with the gear box if you only have to repair the gear box or change clutch plate/pressure plate ,,,,,,,,,,,,,,,,,,its posible that engine can sit in while you remove the gear only,,,,,,,,,,,,,,,and same is with the engine,,,,,,,,,,,,,,gear sit in and remove the engine,,,,,,,,,,,,,,,,,,,,but i tell you from my experence that it many times more difficult than removing the entire engine,,,,,,,,,,,,,i mean removing just gear while engine is still in or removing just engine while gear is still in ,,,,,,,,its a much difficult job,,,,,,,,,,,,,,here i remove both and then split gear and box,,,,,,,,,,,,,,,,,,,one more thing,,,,,,,,,,,if you can lift the car much higher than no need to split the gear and engine ,,,,,,,,,,,,,,,,,,,,,,,lift it atleast 4 feet and pull the engine/gear out,,,,,,,,,,,i cant lift it much higher so i split both of them and pull them in horizental position,,,,,,,,,,,,,,,,,,,,,,,,another thing which you havent seen in this post is the AC compressor and condenser,,,,,,,,,,,,,,,well these 2 things are not yet installed in my car,,,,,,,,,,,,,,,,,you no need to discharge the AC gas ,,,,,,,,,,simply remove the compressor from its mountain and hang with a car body through a steel wire , , cover the condenser with some card bord from the opposite side so that compressor wont damage it,,,,,,i hope you got my point,,,,,,,,,,,

    but what will you do after removing the engine ????????????????? ,,,,,,,,,,,,,,i wont recomend you to open transmission or do engine overhaulling on your own,,,,,,,,,,,will post transmission overhaulling soon,,,,,,,,,,,,,,,,,,any how check the pic,,,,,,,,,,,,,,,,



    Cultus engine and body overhaul and rebuild -365277 Cultus engine and body overhaul and rebuild -365278 Cultus engine and body overhaul and rebuild -365280 Cultus engine and body overhaul and rebuild -365281 Cultus engine and body overhaul and rebuild -365282 Cultus engine and body overhaul and rebuild -365290 Cultus engine and body overhaul and rebuild -365292 hCultus engine and body overhaul and rebuild -365294 Cultus engine and body overhaul and rebuild -365296 Cultus engine and body overhaul and rebuild -365298Cultus engine and body overhaul and rebuild -365312 Cultus engine and body overhaul and rebuild -365317 Cultus engine and body overhaul and rebuild -365319 Cultus engine and body overhaul and rebuild -365322 Cultus engine and body overhaul and rebuild -365324

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    Default Cultus Engine & Transmission Box Removing, part 2 of 8

    Cultus engine and body overhaul and rebuild -365347 Cultus engine and body overhaul and rebuild -365348 Cultus engine and body overhaul and rebuild -365349 Cultus engine and body overhaul and rebuild -365350 Cultus engine and body overhaul and rebuild -365351 Cultus engine and body overhaul and rebuild -365364 Cultus engine and body overhaul and rebuild -365366 Cultus engine and body overhaul and rebuild -365368 Cultus engine and body overhaul and rebuild -365369 Cultus engine and body overhaul and rebuild -365372 Cultus engine and body overhaul and rebuild -365409 Cultus engine and body overhaul and rebuild -365410 Cultus engine and body overhaul and rebuild -365411 Cultus engine and body overhaul and rebuild -365412 Cultus engine and body overhaul and rebuild -365413

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    Default Cultus Engine & Transmission Box Removing, part 3 of 8

    Cultus engine and body overhaul and rebuild -365426 Cultus engine and body overhaul and rebuild -365427 Cultus engine and body overhaul and rebuild -365430 Cultus engine and body overhaul and rebuild -365431 Cultus engine and body overhaul and rebuild -365433 Cultus engine and body overhaul and rebuild -365447 Cultus engine and body overhaul and rebuild -365449 Cultus engine and body overhaul and rebuild -365452 Cultus engine and body overhaul and rebuild -365454 Cultus engine and body overhaul and rebuild -365456 Cultus engine and body overhaul and rebuild -365472 Cultus engine and body overhaul and rebuild -365473 Cultus engine and body overhaul and rebuild -365474 Cultus engine and body overhaul and rebuild -365476 Cultus engine and body overhaul and rebuild -365478

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    Default Cultus Engine & Transmission Box Removing, part 4 of 8

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    Excellent and detailed work being carried out.
    A suggestion.
    1:You shouldnt have blocked the fresh air intake of the car.
    You need fresh air that is less humid to clear the fog that develops on your windshield in winters.
    2: The cable in the above post is not the speedometer cable.
    Its the RPM cable.
    One of the most difficult things in the world is to know how to do something, and to watch without comment, somebody else do it incorrectly.

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    @daniyal

    Bro, its speedometer cable

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    Quote Originally Posted by daniyalahmad View Post
    Excellent and detailed work being carried out.
    A suggestion.
    1:You shouldnt have blocked the fresh air intake of the car.
    You need fresh air that is less humid to clear the fog that develops on your windshield in winters.
    2: The cable in the above post is not the speedometer cable.
    Its the RPM cable.

    yeah smijaz is right , its speedometer cable , i guess you mixes it with the RMP cable of Honda CG 125 bike ,,,,,,,,,,,,,,,,,and i know its not good to block air intake , but as i mention earlier that it carries dust , and air sucked from intake first passes from the evaporator and then to the heater , evaporator gets blocked with all that dust , so i compromise in winter but not in summer ,,,,,,,,,,,,,,i rarelly use car heater

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    Default Cultus Engine & Transmission Box Removing, part 5 of 8

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    Default Cultus Engine & Transmission Box Removing, part 6 of 8

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    Default Cultus Engine & Transmission Box Removing, part 7 of 8

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    Default Cultus Engine & Transmission Box Removing, part 8 of 8

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    Default Cultus carburetor vacuum hose diagram

    Cultus engine and body overhaul and rebuild -365950

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    Quote Originally Posted by smijaz View Post
    @daniyal

    Bro, its speedometer cable

    Quote Originally Posted by agoodfriend View Post
    yeah smijaz is right , its speedometer cable , i guess you mixes it with the RMP cable of Honda CG 125 bike ,,,,,,,,,,,,,,,,,and i know its not good to block air intake , but as i mention earlier that it carries dust , and air sucked from intake first passes from the evaporator and then to the heater , evaporator gets blocked with all that dust , so i compromise in winter but not in summer ,,,,,,,,,,,,,,i rarelly use car heater
    Sorry my bad!
    I took it to be an RPM cable due to the plastic gear at its end.
    Can you share more info about this speedometer cable?
    Is it connected with axle or somewhere else?
    I shall be thankfull to you.
    One of the most difficult things in the world is to know how to do something, and to watch without comment, somebody else do it incorrectly.

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    Quote Originally Posted by daniyalahmad View Post
    Sorry my bad!
    I took it to be an RPM cable due to the plastic gear at its end.
    Can you share more info about this speedometer cable?
    Is it connected with axle or somewhere else?
    I shall be thankfull to you.

    the plastic gear of speedo meter cable matches with this plastic worm gear on differential, check the pic
    Cultus engine and body overhaul and rebuild -366320

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    ^ Thanks for the reference picture, but Im a bit confused.
    Isnt this cable connected with the wheels?
    I mean isnt it the wheel rotation that shows the speed?
    One of the most difficult things in the world is to know how to do something, and to watch without comment, somebody else do it incorrectly.

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