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Thread: Cultus engine and body overhaul and rebuild

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    Exclamation Cultus engine and body overhaul and rebuild

    helo friends , i am updating this thread as now its all complete , just want to show here what you can see in this thread as its a huge list so i am simly writing whats not in this thread ,,,,,,, , you can see every thing related to cultus except engine overhaulling , fuel tank/pump and some wiring related stuff , rest all you can get here ,
    the PDF file of this thread is contributed by mirzahadi, UBajwa and mazamwarraich and you can down load it from here
    http://www.mediafire.com/view/?z59tlxj278xv8ef

    thanks


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    Quote Originally Posted by suzukialtomehran View Post
    Completely overhauled my cultus engine with Japanese parts yesterday, any suggestion for initial running?
    Treat it as if you just brought in a Zero meter car. 1000km on light foot and no AC, without putting any extra load.

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    Quote Originally Posted by agoodfriend View Post
    just one suggestion for those guys who recentelly shift from CNG to petrol,,,,,,,,,,,,,,remove all the air blockage in air filter,,,,,,,and if posible pull the cylider out from car to shed some extra weight ,,,,,,,,,,i observe batter throttle response after remove all the air blockage ,,,,,,,,,,,,
    Buddy you are one awesome guy. I like your style. Thank you for this help.

    My cultus has this crick crick noise on petrol (butterfly). Is that normal?

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    Quote Originally Posted by mfarhansabir View Post
    Treat it as if you just brought in a Zero meter car. 1000km on light foot and no AC, without putting any extra load.

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    ok sir
    Two of the best quotes of Punjabi : 1. Rull tan gae aan! Per Chass aa Gae ai!, 2. Gal Pya Dhol Ty Wajana Penda ay.

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    ok i will try to upload soon ,,,,,,,,,,
    Quote Originally Posted by mfarhansabir View Post
    Bro can you give the link for Cultus detailed owner manual. The one you alredy posted is not working.

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    nope its not normal ,,,,,,,,,,,,you need to adjust the ignition time 8 DBTC on petrol with pin point acuracy ,,,,,,,,,,,,,will show you after 24 Jan ,,,,,,,,,,,
    Quote Originally Posted by lonewolf1 View Post
    Buddy you are one awesome guy. I like your style. Thank you for this help.

    My cultus has this crick crick noise on petrol (butterfly). Is that normal?

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    Default cultus fuel consumption on petrol

    helo PW , today i calculate the fuel consuption of my 07 CUltus VXR ,,,,,,,,,,this car is on my brother's daily use,,,,,,,,,,,,,its completelly stock,,,,,,,,,,no alteration no modification,,,,,,,,,,mentainance totally done by me from day one and no one has even open its bonnet other than me ,,,,,,,,,,,,carb is totally untouch never been open,,,,,,,,,,,,and till now engine is in sound condition ,,,,,,,,,,compression pressure is all ok,,,,,,,,,,,,no sigh of any oil consuption,,,,,,,,,,,leak piston rings , valves , quides , valve seals , head gas kit , its been driven on havoline 20w-50 since day one ,,,,,,till now it easily touches 120km on CNG but these days i am using it only on petol,,,,,,,,,,,but all that doent mean that car wont need any further mentaince and mechnically its in tip top condition ,,,,,,,,,,,,,,yes it need to replace timing belt , plugs , plug leads , distributer cap and rotor and ofcourse carb need cleaning and acording to my experence its running rich,,,,,,,,,and also ignition timing which is not spot on ,,,,,,,,,,,
    and yes tires are also not stock and not balanced and last night i forget to mentain the air pressure and i am sure all these things effect on fuel consuption ,,,,,,,,,,,,
    another thing i must say is that there will be some air pockets left inside the fuel tank even if you fully toped it just as i did,,,,,,,,the more acurate reading can be find if you attach an auxiliary fuel pumps and a seperate fuel cell or bottel ,,,,,,,,,but all that is not safe and need some precautions,,,,,,,,,,one i have done that on mehran and i got 19Km/L with in city,,,,,,,,but its carb was not stock,,,,,,,,,,,i have change its main fuel jets,,,,,,,,,,you can do that on mehran because it has a mechnical fuel pump attach near distributer ,,,,,,,,,,and here in my case i need to buy a electric fuel pump just for this purpose and wire it up,,,,,,,,all that need lot of time ,,,,,,

    ok so thats a littel intro of this on ,,,,,,,,,,,i fill the tank to its mouth,,,,,,,,,,,,and use it next day on my daily routine ,,,,,,,,,,,travelled 36.5km and refil the tank again with measuring flask,,,,,,,,,,it add 3.4L before it topup exzactelly at the same level,,,,,,,,car driven between twin cities,,,,,16Km with 2 passangers and 16 Km with 4,,,,,,,,,,i got around 10.7 Km/Litter on this car ,,,,,,,,, condition of this car is as above mentioned ,,,,,,,,,engine is demanding for some tuning as you know till now nothing has been done on this car ,,,,,,,,i remember one i service it distributer and thats the first and last mentaince till now ,,,,,,,,,,,,,hopefully will find some time soon and tune it so that i can add some more km/L ,,,,,,,,,,Cultus engine and body overhaul and rebuild -1113380Cultus engine and body overhaul and rebuild -1113385Cultus engine and body overhaul and rebuild -1113381Cultus engine and body overhaul and rebuild -1113382Cultus engine and body overhaul and rebuild -1113383Cultus engine and body overhaul and rebuild -1113384

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    is it the picture or does the fuel have sediment in it.
    ZRS - Zulfiqar Racing Systems ..... - professionals at work - at crackwheels.com

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    Default Cultus Instruction manual

    https://skydrive.live.com/redir?resi...Mw7pYSyTrEuZ9o

    download the cultus manul from here ,

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    @agoodfriend I have some rattling sound coming from front right wheel whem the car is moving and it stops as soon as i put my foot on break, even if I just press it lightly. What can it be?

    In my opinion Goddas are fine since on turns i dont hear any Tuk Tuk Tuk sound.

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    @agoodfriend... sir please help me i am facing a serious problem with my cultus. problem ye hy ky car lower RPM hota hy jaisy 1500 rpm wahan per thodi dair stable rehnti hy aur phir ahista ahista RPM decrease honda start hojaty hain aur gadi black smoke deti hy with missing jaisy fuel ka mixture bohat rich ho aur petrol ki smell bhi ati hy exasut main sy per jb thoda throttle do to again normal ho jati hy phir throttle choro to again wo he drama. aur ye tb he krti hy jb gadi garam hoti hy matlab auto choke jb disengage hoti hy tb. subha starting main koi masla nahin deti.
    Two of the best quotes of Punjabi : 1. Rull tan gae aan! Per Chass aa Gae ai!, 2. Gal Pya Dhol Ty Wajana Penda ay.

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    Quote Originally Posted by Majid1 View Post
    thats good plz post present pics of ur car
    haha thn Check out my Ride link is given below plz also comment

    https://www.pakwheels.com/forums/mem...hy#post3715752

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    Brother I wont know how to explain this in technical term but the bushings in your brake disk are out of order.
    I think its related to your brake because the rattling stops as soon as you put your foot down.

    Quote Originally Posted by mfarhansabir View Post
    @agoodfriend I have some rattling sound coming from front right wheel whem the car is moving and it stops as soon as i put my foot on break, even if I just press it lightly. What can it be?

    In my opinion Goddas are fine since on turns i dont hear any Tuk Tuk Tuk sound.

    Sent from HTC One V using my Thumbs

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    Tnx bro. I will soon visit the mechanic and update you guys about the solution

    Sent from my Nexus S using Tapatalk 2

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    @agoodfriend hello, I cannot find a PCV valve in Islamabad. All people tell me to visit Sultan da Khoo but I am too far away and dont want to burn precious fuel and time. Is the PCV valve not available in sectors anywhere? Also what is the model or type of PCV valve of cultus if I do really need to go to Sultan da khoo.

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    Quote Originally Posted by agoodfriend View Post
    whats the condition of spart plugs ?............high fuel consuption usually show up in spark plugs condition,,,,,,,,,,its some time really very very hard to adjust such carbs which are already opened couple of times,,,,,,,,,,,,i will adjust my carb in comming few days then will come back to this point again ,,,,,,,,,,,,,
    whats the agreed plug gap to use for petrol and for cng?

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    Quote Originally Posted by lonewolf1 View Post
    Brother I wont know how to explain this in technical term but the bushings in your brake disk are out of order.
    I think its related to your brake because the rattling stops as soon as you put your foot down.
    Thanks bro. Visited mechanic today. 3 of my brake disk pad clips/bushes were missing (surprising) and the disk pads were rattling, now its quite.

    Sent from my Nexus S using Tapatalk 2

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    Standing Ovation For The Complete work You Put ..Hatts Off.....I Am Happy To See Someone Works On Its Car Like I Want To..

    D.I.Y Rules Forever....

    The A/C Part was All Fantastic .....Thumbs Up.... I Wish I Had Time And Place To Work Same Like On My Car...Hardly Got Any Time

    Except Sundays To Do Basic And Required Maintenance...!

    The A/C Filling And Cleaning System Takes Alot Of Time Patience Courage And San Person.....!! The Reason Most Of A/C Guys Fails And

    People Never Get Desired Results Is The TIME They Given...They Need To Handle atleast 7-10 Cars In A Day In Their Season (Summer)

    Where as If You Work Completely Like This....They Can Hardly Make 3 Cars In a Day(With Same Labour Doing 8-10 Cars)

    Its All About Quantity And Money....Not Quality And Satisfaction ...! That's The Reason I Prefer To Handle Things Myself As Much As I Can...

    Unfortunately Due To lack Of Space And Time....Have To Bear Them Somehow...!!

    This Thread Should Help Cultus Owners Like Pancake.....Damn Micky Is All There..You Just Need To Play With It..!!
    TOYOTA Sprinter 86- AE80 DOHC 20v'D TOYOTA Corolla 98- AE101 4AFE 16v

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    Default Light in Cultus Dashboard

    can any1 tell whats the color for constant 12v in cultus (efi)

    i want to add a led strip in dashboard drawer as its really dark at night so i need to find a constant 12v so w/o even switch key in i can get it(led strip) on.

    plus

    is it possible to bring out the whole dashboard drawer(console) both its cover and the drawer w/o opening the whole dashboard..

    thanks in advance

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    NP Resolved . .got both positive and negative from a spare grip found behind the car audio grips

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    Quote Originally Posted by suzukialtomehran View Post
    Completely overhauled my cultus engine with Japanese parts yesterday, any suggestion for initial running?
    Kitna kharcha aaya? And some details of parts replaced?
    Coz i'm also gonna get my cultus engine overhauled

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