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Thread: Club 500

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    Cool Club 500

    Asalam U Alikum,

    Friends Club 500 thread is for all those who love Bikes, Safety Gadget, Modifications etc.. Being a owner of GS 500 I tried to put all info that i have in my mind & experience that i have wth 500..

    My Traveling Experience with GS 500:

    Well Worlds Best bike in 90s as it was the king & Road Master of its time no dough long as well as short trip give u really comfort at 1st place. My 1st Long tour on 500 is to AJK for 3 days. Really its fun for me & enjoyed a lot on Highway as well as on narrow roads, Sharp turn, Mud, Water, Rocky road etc

    Plus Points:

    No Problem On long run ( even u ride continuous 8 hr)
    Good Grip
    Easy Break
    No Heat Up ( As it is Air Cooled)

    Neg Points:

    Change Handel If u wanna go Long rides its sport edition so have to bear it...
    Don't be smart in MUD..other wise

    Fuel Consumption :

    I am getting 25 @ long & at local 22

    GS500 Manual :

    You can print it really informative.....

    http://www.motorkari.cz/upload/files...ser-manual.pdf

    OIL CHANGE:

    http://gstwin.com/oil_change.htm

    Genuine Suzuki Parts Prices : (Est.)

    Oil Filter = 470/-
    Air Filter = 2400/-
    Disk Pad = 4119/-(Rear) 5671/- (Front)
    Chain Sprocket Set = 17140/-
    Clutch Lever = 750/-
    Break Lever = 750/-
    Tyre Rear + Front Dunlop = 34500/-
    Clutch Cable = 1850/-
    Excelerator Cable = 2440/-
    Battery 11amp Liquid = 3800/- Dry = 1800/-



    Maintenance Schedule

    Club 500 -1186256


    • Initial Service
      • Tighten cylinder nuts and exhaust bolts
      • Inspect valve clearance, adjust if necessary
      • Inspect all fuel lines for leakage
      • (California models) Inspect evaporation canister and vapor lines
      • Change engine oil and replace filter
      • Check engine idle speed; adjust to 1200 rpm if necessary
      • Check clutch adjustment; adjust if necessary
      • Check drive chain tension; adjust if necessary
      • Inspect all brake hoses for leakage
      • Check brake fluid levels in both master cylinders; add fluid if necessary
      • Check brake pad wear
      • Inspect tire condition and air pressure
      • Check steering operation; adjust if necessary
      • Check operation of front forks
      • Check rear suspension operation
      • Check all chassis bolts and nuts for tightness; tighten if necessary

    • Every 600 miles (1000km)
      • Clean & Lube Chain
      • Check Oil level. The distance from Low to Full on the Dipstick is approximately 1 pint (0.6 litres)
      • Check Tire Pressure (33psi Front & 36psi Rear)

    • Every 2000 miles (3000km)
      • Clean & inspect air filter

    • Every 4000 miles (6000km)
      • Check battery electrolyte level and condition
      • Inspect spark plugs; regap or replace if necessary
      • Tighten cylinder head nuts and exhaust pipe bolts
      • Inspect valve clearance; adjust if necessary
      • Inspect all fuel lines for deterioration and leakage
      • (California models) Inspect evaporation canister and vapor lines
      • Change engine oil and replace filter
      • Check engine idle speed; adjust to 1200 rpm if necessary
      • Check clutch adjustment; adjust if necessary
      • Check drive chain tension; adjust if necessary
      • Inspect all brake hoses for chaffing, cracks or leakage
      • Check brake fluid levels in both master cylinders; add fluid if necessary
      • Check brake pad wear
      • Inspect tire condition and air pressure
      • Check steering operation; adjust if necessary
      • Check operation of front forks
      • Check rear suspension operation
      • Check all chassis bolts and nuts for tightness; tighten if necessary
      • Check all cable adjustments; adjust if necessary
      • Check throttle grip operation, play and adjustment
      • Check headlight aim, adjust if necessary
      • Check front and rear brake light switch operation
      • Lubricate rear suspension linkage and swing arm bearings

    • Every 7500 miles (12000km)
      • Replace spark plugs
      • Replace Air Filter element
      • Synchronize carburetors
      • Check operation of front brake
      • Check front fork seals for leakage
      • Check rear suspension operation
      • Check rear shock absorber for leakage, looseness or damage. From forum post: "Push on the tail of the bike, and listen to hear if it sounds like the shock is sucking in air. Pay attention to how fast the shock compresses, and how it rebounds - if it feels like it shoots back like a spring, you have a failed shock. If it comes back in a somewhat controlled manor, the stock shock is probably okay. If it overshoots and bounces around a bit, definitely bad shock."
      • Check rear suspension linkage for looseness or damage
      • Inspect tires for excessive wear, cuts or other damage
      • Check wheel rims for damage
      • Inspect drive chain guide for wear
      • Check break pedal height
      • Check center stand for looseness or damage
      • Check side stand for looseness or damage

    • Every 2 years
      • Change Brake Fluid

    • Every 4 years
      • Replace all brake hoses
      • Replace all fuel lines



    FOR PARTS

    Suzuki Gs500 F (usa) parts list partsmanual partsfiche
    Suzuki GS500 Parts & Accessories - Parts N More - Japanese Vintage Motorcycle Parts[page]=3


  2. #221
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    Now This is what I called Natural Shining Star on GS

    Club 500 -1457770

  3. #222
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    Sun Rays Sitting on the Seat.....

    Club 500 -1457771

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    Bike in Full Screen ..Opps Miss the little Light.

    Club 500 -1457772

  5. #224
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    Hey guys i want to change handles on my gs500..i want the short sports handles..can anyone tell me from where i can get those?and any good workship for modification of gs500..

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    I am not sure whr to get in lahore but frm ISb u can contact Shuja Mr. Suzuki may be he can help u...

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    Quote Originally Posted by honda_roxxx View Post
    Hey guys i want to change handles on my gs500..i want the short sports handles..can anyone tell me from where i can get those?and any good workship for modification of gs500..
    I am not sure whr to get in lahore but frm ISb u can contact Shuja Mr. Suzuki may be he can help u...

  8. #227
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    Club 500 -1466381

    My 2003 getting washed! Anybody with suggestions and/or guidance on for stickers on it?

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    Quote Originally Posted by d3vil View Post
    I am not sure whr to get in lahore but frm ISb u can contact Shuja Mr. Suzuki may be he can help u...
    Quote Originally Posted by shaty002 View Post
    Club 500 -1466381

    My 2003 getting washed! Anybody with suggestions and/or guidance on for stickers on it?
    MashALLAH go with black dressing it looks really cool ....

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    Quote Originally Posted by shaty002 View Post
    Club 500 -1466381

    My 2003 getting washed! Anybody with suggestions and/or guidance on for stickers on it?
    Cool..how did you increase rear seat height?

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    Quote Originally Posted by d3vil View Post
    I am not sure whr to get in lahore but frm ISb u can contact Shuja Mr. Suzuki may be he can help u...
    M from lahore :/

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    Quote Originally Posted by honda_roxxx View Post
    M from lahore :/

    Call Contact Shuja 034350099290
    051-5599448

  13. #232
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    Thanks d3vil, was planning to keep it this way, but a tad too bland. Will go for black minimalistic approach

    honda_roxxx, got the seat redone from poshish wala and asked him to make 'step'. Still isn't what I asked him to make but ho gaya kuch

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    I also need rear disk break pads..cant find :/ i thought ye to ksi b bike k fit hojayn gy but seems this is not the case

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    Quote Originally Posted by shaty002 View Post
    Thanks d3vil, was planning to keep it this way, but a tad too bland. Will go for black minimalistic approach

    honda_roxxx, got the seat redone from poshish wala and asked him to make 'step'. Still isn't what I asked him to make but ho gaya kuch
    Bro i was talking about the gap between rear tyre and seat..its more than normal..looking good.ye to poshish wala ni kry ga

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    Quote Originally Posted by d3vil View Post
    Call Contact Shuja 034350099290
    051-5599448
    The num is not correct..they are 8 digits

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    Quote Originally Posted by honda_roxxx View Post
    The num is not correct..they are 8 digits
    Oooopsss ...Zero is extra

    0343 -5009929

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    Quote Originally Posted by honda_roxxx View Post
    Bro i was talking about the gap between rear tyre and seat..its more than normal..looking good.ye to poshish wala ni kry ga
    Oops, yes isn't poshish wala's kamal of course. Yeh gap paidaishi hai bought it this way.

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    I once saw your bike in my street in G10/1
    I was in my room and it was a rainy noon, I heard a loud exhaust and I knew this was not a normal bike passing by, leaned out the window saw your beauty and I was truly in love with it where as I do not like GS500e that much...
    great bike Mashallah keep it maintained

  20. #239
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    Quote Originally Posted by honda_roxxx View Post
    Hey guys i want to change handles on my gs500..i want the short sports handles..can anyone tell me from where i can get those?and any good workship for modification of gs500..
    Visit Montgomery Road for stickers, you can order any sticker you want.

    For handle bar visit Bilal Gunj, cheaper option....or go to the mechanic Hani Noor at Jail Road, costlier option
    Web: http://www.bikepics.com/members/sniperr and http://wanderersbook.blogspot.com

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    Anyone can tell how to upload pic here :/

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