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Thread: Club 500

  1. #1
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    Cool Club 500

    Asalam U Alikum,

    Friends Club 500 thread is for all those who love Bikes, Safety Gadget, Modifications etc.. Being a owner of GS 500 I tried to put all info that i have in my mind & experience that i have wth 500..

    My Traveling Experience with GS 500:

    Well Worlds Best bike in 90s as it was the king & Road Master of its time no dough long as well as short trip give u really comfort at 1st place. My 1st Long tour on 500 is to AJK for 3 days. Really its fun for me & enjoyed a lot on Highway as well as on narrow roads, Sharp turn, Mud, Water, Rocky road etc

    Plus Points:

    No Problem On long run ( even u ride continuous 8 hr)
    Good Grip
    Easy Break
    No Heat Up ( As it is Air Cooled)

    Neg Points:

    Change Handel If u wanna go Long rides its sport edition so have to bear it...
    Don't be smart in MUD..other wise

    Fuel Consumption :

    I am getting 25 @ long & at local 22

    GS500 Manual :

    You can print it really informative.....

    http://www.motorkari.cz/upload/files...ser-manual.pdf

    OIL CHANGE:

    http://gstwin.com/oil_change.htm

    Genuine Suzuki Parts Prices : (Est.)

    Oil Filter = 470/-
    Air Filter = 2400/-
    Disk Pad = 4119/-(Rear) 5671/- (Front)
    Chain Sprocket Set = 17140/-
    Clutch Lever = 750/-
    Break Lever = 750/-
    Tyre Rear + Front Dunlop = 34500/-
    Clutch Cable = 1850/-
    Excelerator Cable = 2440/-
    Battery 11amp Liquid = 3800/- Dry = 1800/-



    Maintenance Schedule

    Club 500 -1186256


    • Initial Service
      • Tighten cylinder nuts and exhaust bolts
      • Inspect valve clearance, adjust if necessary
      • Inspect all fuel lines for leakage
      • (California models) Inspect evaporation canister and vapor lines
      • Change engine oil and replace filter
      • Check engine idle speed; adjust to 1200 rpm if necessary
      • Check clutch adjustment; adjust if necessary
      • Check drive chain tension; adjust if necessary
      • Inspect all brake hoses for leakage
      • Check brake fluid levels in both master cylinders; add fluid if necessary
      • Check brake pad wear
      • Inspect tire condition and air pressure
      • Check steering operation; adjust if necessary
      • Check operation of front forks
      • Check rear suspension operation
      • Check all chassis bolts and nuts for tightness; tighten if necessary

    • Every 600 miles (1000km)
      • Clean & Lube Chain
      • Check Oil level. The distance from Low to Full on the Dipstick is approximately 1 pint (0.6 litres)
      • Check Tire Pressure (33psi Front & 36psi Rear)

    • Every 2000 miles (3000km)
      • Clean & inspect air filter

    • Every 4000 miles (6000km)
      • Check battery electrolyte level and condition
      • Inspect spark plugs; regap or replace if necessary
      • Tighten cylinder head nuts and exhaust pipe bolts
      • Inspect valve clearance; adjust if necessary
      • Inspect all fuel lines for deterioration and leakage
      • (California models) Inspect evaporation canister and vapor lines
      • Change engine oil and replace filter
      • Check engine idle speed; adjust to 1200 rpm if necessary
      • Check clutch adjustment; adjust if necessary
      • Check drive chain tension; adjust if necessary
      • Inspect all brake hoses for chaffing, cracks or leakage
      • Check brake fluid levels in both master cylinders; add fluid if necessary
      • Check brake pad wear
      • Inspect tire condition and air pressure
      • Check steering operation; adjust if necessary
      • Check operation of front forks
      • Check rear suspension operation
      • Check all chassis bolts and nuts for tightness; tighten if necessary
      • Check all cable adjustments; adjust if necessary
      • Check throttle grip operation, play and adjustment
      • Check headlight aim, adjust if necessary
      • Check front and rear brake light switch operation
      • Lubricate rear suspension linkage and swing arm bearings

    • Every 7500 miles (12000km)
      • Replace spark plugs
      • Replace Air Filter element
      • Synchronize carburetors
      • Check operation of front brake
      • Check front fork seals for leakage
      • Check rear suspension operation
      • Check rear shock absorber for leakage, looseness or damage. From forum post: "Push on the tail of the bike, and listen to hear if it sounds like the shock is sucking in air. Pay attention to how fast the shock compresses, and how it rebounds - if it feels like it shoots back like a spring, you have a failed shock. If it comes back in a somewhat controlled manor, the stock shock is probably okay. If it overshoots and bounces around a bit, definitely bad shock."
      • Check rear suspension linkage for looseness or damage
      • Inspect tires for excessive wear, cuts or other damage
      • Check wheel rims for damage
      • Inspect drive chain guide for wear
      • Check break pedal height
      • Check center stand for looseness or damage
      • Check side stand for looseness or damage

    • Every 2 years
      • Change Brake Fluid

    • Every 4 years
      • Replace all brake hoses
      • Replace all fuel lines



    FOR PARTS

    Suzuki Gs500 F (usa) parts list partsmanual partsfiche
    Suzuki GS500 Parts & Accessories - Parts N More - Japanese Vintage Motorcycle Parts[page]=3


  2. #121
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    Quote Originally Posted by d3vil View Post
    Welcome..........
    Thanks mate.
    Flavor of Life on a 2 Wheeler - Project |Suzuki GS 500e|
    http://www.pakwheels.com/forums/bikes-3-wheelers/220849-project-suzuki-gs-500-a

  3. #122
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    Attached are some of my previous projects
    Attached Images Attached Images                

  4. #123
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    Some more
    Attached Images Attached Images                

  5. #124
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    The black gs 500 is my first ever project in 2008 and sold only and only for 130k

  6. #125
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    Moreee
    Attached Images Attached Images       

  7. #126
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    Spanish
    Attached Images Attached Images   

  8. #127
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    Quote Originally Posted by JUNAIDMIRZA View Post
    Spanish
    MAshALLAH je nice work.. Wht current you have.. ?

    Also can you share more details of your work... Or post any project will helpful for others....

  9. #128
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    Aka. Has anyone experienced k&n style pod filters on gs500. They do look cool, but do they do look cool and have better airflow. But do they serve their purpose of filtering out the dust particles well?
    “Have you ever noticed? Anybody going slower than you is an idiot, and anyone going faster than you is a maniac”

  10. #129
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    500 500 500 500 500 JunaidMirza Wow......

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    My brother i love this bike tooooooooo muccccchhhhhhhhhhhhhh

  12. #131
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    Quote Originally Posted by JUNAIDMIRZA View Post
    My brother i love this bike tooooooooo muccccchhhhhhhhhhhhhh
    My friends is looking for MONO shock if you have any contact please share.

  13. #132
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    A snap of my recently completed project (Some bits and parts are still left)

    Club 500 -1271044
    Flavor of Life on a 2 Wheeler - Project |Suzuki GS 500e|
    http://www.pakwheels.com/forums/bikes-3-wheelers/220849-project-suzuki-gs-500-a

  14. #133
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    lovely lovely lovely
    Quote Originally Posted by wonder_guy View Post
    A snap of my recently completed project (Some bits and parts are still left)

    Club 500 -1271044
    www.facebook.com/performancepartslahore

  15. #134
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    Quote Originally Posted by wonder_guy View Post
    a snap of my recently completed project (some bits and parts are still left)

    Club 500 -1271044
    kindly attached more pics thanks

  16. #135
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    Quote Originally Posted by jz View Post
    lovely lovely lovely

    Thanks bro. Now the meet is due
    Flavor of Life on a 2 Wheeler - Project |Suzuki GS 500e|
    http://www.pakwheels.com/forums/bikes-3-wheelers/220849-project-suzuki-gs-500-a

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    Quote Originally Posted by JUNAIDMIRZA View Post
    kindly attached more pics thanks
    Honestly speaking i just have captured one pic after its completion....more snaps will be uploaded once its done with small left outs and after its visit to DC.
    Flavor of Life on a 2 Wheeler - Project |Suzuki GS 500e|
    http://www.pakwheels.com/forums/bikes-3-wheelers/220849-project-suzuki-gs-500-a

  18. #137
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    do u know anyone who can find me a good slip for my boulevard?
    Quote Originally Posted by wonder_guy View Post
    Honestly speaking i just have captured one pic after its completion....more snaps will be uploaded once its done with small left outs and after its visit to DC.
    www.facebook.com/performancepartslahore

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    Quote Originally Posted by jz View Post
    do u know anyone who can find me a good slip for my boulevard?
    I have to check...will update you....Ask yousaf he can definitely help.
    Flavor of Life on a 2 Wheeler - Project |Suzuki GS 500e|
    http://www.pakwheels.com/forums/bikes-3-wheelers/220849-project-suzuki-gs-500-a

  20. #139
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    Quote Originally Posted by wonder_guy View Post
    A snap of my recently completed project (Some bits and parts are still left)

    Club 500 -1271044
    Another Addition in Club500 ...Greatoo MABROUK....

    Guys lets plan for some G2G on beloved 500... Suggestion are welcome

  21. #140
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    Quote Originally Posted by d3vil View Post
    Another Addition in Club500 ...Greatoo MABROUK....

    Guys lets plan for some G2G on beloved 500... Suggestion are welcome
    Thanks. And nice idea.
    Flavor of Life on a 2 Wheeler - Project |Suzuki GS 500e|
    http://www.pakwheels.com/forums/bikes-3-wheelers/220849-project-suzuki-gs-500-a

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