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Thread: Project GS500 - Japanese becoming Spanish (Blue Bug)

  1. #1
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    Hello Guys, i am sharing my new project, i bought a GS500e (police auction bike) 3 months ago from Lahore, i want to rebuild it completely.so that i can use it for tour, in short i want a trouble free bike,...etc..
    AIM= Cosmetically upgrade old shape of bike to Spanish version,replace all old parts with new parts and complete overhaul the engine.
    i know its quite hectic and time taking job,so i have completed two major steps.
    1st i bought the bike :-)
    2nd bought all the parts from UK and thanks GOD they have reached Pakistan and i got them today.( i bought them 2 months back and it took almost 1 month to reach Pakistan from UK via air cargo.. CUSTOM cleared :-) )
    3rd step is in process i.e restoration .. All the restoration work will be done by BASHEER ustad, because i don't want any compromise.[/QUOTE]


    So finally ALLAH k fazal say project gs500 is complete.
    Job done.
    Alot learned.
    Time for project: 1 year 5 months.
    All cables replaced.
    New clutch plates.
    New spockets n chain.
    New head.
    New cylender.
    New ring , pistons.
    New timing chain.
    new tyres.
    new wiring loom.
    swing arm replaced donor 2003 gs.
    Engine chrome.
    Tank , tail and seat from my 2002 donor gs (my next project)
    New paint job.
    New meter dials.

  2. #41
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    Ok I see some more pics now. That tank and tail looking awesome.
    Web: http://www.bikepics.com/members/sniperr and http://wanderersbook.blogspot.com

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    Quote Originally Posted by MONOO View Post
    i have reloaded the pics.
    thanks now showing....
    People with high ego and unnecessary attitude deserves the standing ovation of the tallest finger..

  4. #43
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    Quote Originally Posted by MONOO View Post
    Standard complete Sprocket kit with Gold Ring heavy duty chain

    Project GS 500  Japnese becoming Spanish  Blue Bug -1310838
    did you also buy the chain and sprockets from UK?
    “Have you ever noticed? Anybody going slower than you is an idiot, and anyone going faster than you is a maniac”

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    @ Monoo brother i m also a fan of this bike kindly tell me how much the Whole Parts cost you and including shipment charges from london plus did you bought any local parts like Head Gasket and other Stuff . brother also tell me For How much you bought the police Auctioned bike. Your answer will be highly appreciated . Regards
    Knowledge is power guard it well !

  6. #45
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    @MONOO

    Excellent Dr.Sahab

    MashaAllah nice going

    so finally got your GS after long long long.............................. search and waiting

    Subscribing to the thread waiting for final outcome

    will try to even visit and see the bike at Basheers shop will contact you inshaAllah

    Trouble free GS like almost brand new nice

    Best of Luck

  7. #46
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    Quote Originally Posted by MONOO View Post
    Standard complete Sprocket kit with Gold Ring heavy duty chain

    Project GS 500  Japnese becoming Spanish  Blue Bug -1310838

    Well Bro BOL for the project... But here you make some saving which give you problem in long run... Stander chain & Sprocket set is Not durable for GS500 Bec its mean a lot on performance..

  8. #47
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    Awesome project man ... u hv got some mouth watering stuff for u ride ..


    Sent from Mars using Telegraph
    Rise from the ashes,.....

  9. #48
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    project is going to be awesome....
    yes!!! indeed mouth watering Stuff

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    too expensive bros. why not buy new inazuma and enjoy good ride for next 5 years

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    Quote Originally Posted by gorkan View Post
    did you also buy the chain and sprockets from UK?
    Yup I bought it from uk

    Sent from my GT-I9500 using PW Forums mobile app

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    Suzuki gs 500 and suzuki inazuma are two different bikes and gs500 with almost everything changed will cost me significantly less than inazuma.
    Building a bike is different experience.
    I can proudly say at the end of project built not bought :-p
    I am rebuilding it for my self not for business or profit.
    Sent from my GT-I9500 using PW Forums mobile app

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    Quote Originally Posted by d3vil View Post
    Well Bro BOL for the project... But here you make some saving which give you problem in long run... Stander chain & Sprocket set is Not durable for GS500 Bec its mean a lot on performance..
    By standard I mean standard number of tooth in front socket.
    This chain is way better than standard spocket and chain which is available as SGP. I have asked various owners who upgraded their spocket and chain with these after market chains and they were quite happy.so I bought it.otherwise standard sgp chain was cheaper

    Sent from my GT-I9500 using PW Forums mobile app

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    Quote Originally Posted by MONOO View Post
    By standard I mean standard number of tooth in front socket.
    This chain is way better than standard spocket and chain which is available as SGP. I have asked various owners who upgraded their spocket and chain with these after market chains and they were quite happy.so I bought it.otherwise standard sgp chain was cheaper

    Sent from my GT-I9500 using PW Forums mobile app
    Well i want to add here a good knowlegable thing for all ...Japanes orginal chain come Without lock purely made for that bike... After market & 3rd company made with lock to set in differet bikes... Its not stander but put = to stander ....i tried all of them Gold plated & White but now Spend again 17k for Comfort joyable ride & now satisfied just share my exprience rest BEST OF LUK.....

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    Bro may b u had a bad experience.but I have talked to various user of this bike.sgp front spocket for 1993 model is exactly same as this pic.no cosmetic difference.1994 and onward bike has slightly different front spocket.

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    Looking a promising Project. Only one question. In future, if something breaks down so what is the source for replacement ? because not every time you will go for import ?

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    Quote Originally Posted by talhabinomar View Post
    Looking a promising Project. Only one question. In future, if something breaks down so what is the source for replacement ? because not every time you will go for import ?
    Wel. I have a friend in uk. I ll ask him to send me required replacement parts.

    Sent from my GT-I9500 using PW Forums mobile app

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    @MONOO
    so whats the update................. Kaha tak pohoncha kaaam

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    I saw a silver gs500 frame in bashir ustad's shop the other day, i'm guessing that belonged to your bike?

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    Quote Originally Posted by Getafix View Post
    I saw a silver gs500 frame in bashir ustad's shop the other day, i'm guessing that belonged to your bike?
    yup you are right.

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    Quote Originally Posted by omer85 View Post
    @MONOO
    so whats the update................. Kaha tak pohoncha kaaam
    well engine is still in chroming process

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