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Thread: Project GS500 - Japanese becoming Spanish (Blue Bug)

  1. #1
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    Hello Guys, i am sharing my new project, i bought a GS500e (police auction bike) 3 months ago from Lahore, i want to rebuild it completely.so that i can use it for tour, in short i want a trouble free bike,...etc..
    AIM= Cosmetically upgrade old shape of bike to Spanish version,replace all old parts with new parts and complete overhaul the engine.
    i know its quite hectic and time taking job,so i have completed two major steps.
    1st i bought the bike :-)
    2nd bought all the parts from UK and thanks GOD they have reached Pakistan and i got them today.( i bought them 2 months back and it took almost 1 month to reach Pakistan from UK via air cargo.. CUSTOM cleared :-) )
    3rd step is in process i.e restoration .. All the restoration work will be done by BASHEER ustad, because i don't want any compromise.[/QUOTE]


    So finally ALLAH k fazal say project gs500 is complete.
    Job done.
    Alot learned.
    Time for project: 1 year 5 months.
    All cables replaced.
    New clutch plates.
    New spockets n chain.
    New head.
    New cylender.
    New ring , pistons.
    New timing chain.
    new tyres.
    new wiring loom.
    swing arm replaced donor 2003 gs.
    Engine chrome.
    Tank , tail and seat from my 2002 donor gs (my next project)
    New paint job.
    New meter dials.

  2. #61
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    Thumbs up whaaaazzzzaaa monoo man :-)

    Bro that is one friggin awesome cool yo looking
    bike ;-). Too good man. MashaAllah

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    Wtf!!! Coooooool lights man. Much better looking than stock.

  4. #63
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    Quote Originally Posted by valkyr View Post
    Bro that is one friggin awesome cool yo looking
    bike ;-). Too good man. MashaAllah
    Thanks for appreciation bro.

    Sent from my GT-I9500 using PW Forums mobile app

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    Quote Originally Posted by valkyr View Post
    Wtf!!! Coooooool lights man. Much better looking than stock.
    I am big fan of bug eyes.so I have searched ebay for dominator head lights
    which will give street fighter looks without interfering with night visibility.

    Sent from my GT-I9500 using PW Forums mobile app

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    one of our common buddy is also going for the bug eyes will not tell u until he tells you himself

    Quote Originally Posted by MONOO View Post
    I am big fan of bug eyes.
    https://www.pakwheels.com/forums/motorcycle-travel-diaries/277725-sober-riders-visit-khunjerab-adventurous-way-via-nori-pass

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    Quote Originally Posted by vickytulla View Post
    one of our common buddy is also going for the bug eyes will not tell u until he tells you himself
    Dats great.let me guess the guy with blue gs :-p

    Sent from my GT-I9500 using PW Forums mobile app

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    ha hahaha ha I lot of Blue GS around these days but I know where you are pointing and you are pointing correct ...

    Quote Originally Posted by MONOO View Post
    Dats great.let me guess the guy with blue gs :-p

    Sent from my GT-I9500 using PW Forums mobile app
    https://www.pakwheels.com/forums/motorcycle-travel-diaries/277725-sober-riders-visit-khunjerab-adventurous-way-via-nori-pass

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    Quote Originally Posted by vickytulla View Post
    ha hahaha ha I lot of Blue GS around these days but I know where you are pointing and you are pointing correct ...
    dats great :-)

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    vicky ?
    dani?

    mono?

    wats up man?
    waitinggggggggggg
    For Riding Jackets & Gloves, Armors, Saddle Bags, Knee & Elbow Guards etc: https://www.facebook.com/PbcMotorSport?fref=ts

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    I wanna get my hands on those dominator head lights...awsome stuff..!!! Best ov luck..!!!

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    nice parts ..................... these are as awesome as u mentioned me on phone, just waiting for the bike to get rebuilt

  13. #72
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    @MONOO

    Project updates..
    Web: http://www.bikepics.com/members/sniperr and http://wanderersbook.blogspot.com

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    You guys surely got one master knowledge regarding restoring all old bikes to the top notch condition ... Its good thing to enjoy these bikes in limited budget rather than spending more than 10,000K on Sports bikes !

    Btw,At the poster or other relevant guys ,Can you please tell that would you be able to source (I.e Export) any single part of Suzuki GSXF 1994 if required ?

    What i heard that Suzuki bikes parts are easier to find in bilal gunj and other scrap yards ... however if not got the desired than would someone will source arts from outside ?

    Here is the reference pic of the bike !

    Project GS500  Japanese becoming Spanish Blue Bug -1318487Project GS500  Japanese becoming Spanish Blue Bug -1318488
    Detailing a day,Keeps the swirls away

  15. #74
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    Quote Originally Posted by 7thgear View Post
    @MONOO

    Project updates..
    i will visit basher's shop soon

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    me too also checking your thread regularly ... do let us feed our hobby its starving ...

    Quote Originally Posted by MONOO View Post
    i will visit basher's shop soon
    https://www.pakwheels.com/forums/motorcycle-travel-diaries/277725-sober-riders-visit-khunjerab-adventurous-way-via-nori-pass

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    Sadness is ,No reply of my query
    Detailing a day,Keeps the swirls away

  18. #77
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    Quote Originally Posted by Talhadon View Post
    You guys surely got one master knowledge regarding restoring all old bikes to the top notch condition ... Its good thing to enjoy these bikes in limited budget rather than spending more than 10,000K on Sports bikes !

    Btw,At the poster or other relevant guys ,Can you please tell that would you be able to source (I.e Export) any single part of Suzuki GSXF 1994 if required ?

    What i heard that Suzuki bikes parts are easier to find in bilal gunj and other scrap yards ... however if not got the desired than would someone will source arts from outside ?

    Here is the reference pic of the bike !

    Project GS500  Japanese becoming Spanish Blue Bug -1318487Project GS500  Japanese becoming Spanish Blue Bug -1318488
    bro importing parts will be very expensive,it will be almost twice than local parts but obviously much better than local used parts.but still if u want to import them,i ll help u :-)

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    bros good project u have. but answer just 1 question and not get personal please. what use of this heavy bike when in traffic cg125 still win. yes i know on long ride out city this 500 win very easy but everyday we not ride outside city. i think 99% we ride at local road for which cg125 is best. but u restore good and i wish u luck

  20. #79
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    Quote Originally Posted by Baby_Xarak View Post
    bros good project u have. but answer just 1 question and not get personal please. what use of this heavy bike when in traffic cg125 still win. yes i know on long ride out city this 500 win very easy but everyday we not ride outside city. i think 99% we ride at local road for which cg125 is best. but u restore good and i wish u luck
    bro ur question is justified ,u r ryt. but for local drive, i have a cd 70 :-p, and a car, so bike is not for local drive,but still its handling is as easy as 125 apart from its size,i always use sports bike/semi sports bike as a weekend ride,i.e late at night with little traffic on road and ride for 80 to 100km then the bike will be parked in the garage till next weekend ..plus many boys ( boys : not because of physical age, according to mental age) with 125 want to race,but i let them pass because my life is more precious than my ego.:-)

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    Quote Originally Posted by MONOO View Post
    plus many boys ( boys : not because of physical age, according to mental age) with 125 want to race,but i let them pass because my life is more precious than my ego.:-)
    You hit the nail on the head there

    In December last year, on one of our rides one of friends was riding his R6 and we were riding on canal when two guys riding a YB100 came from behind and challenged him over a race Call it what you will, there's nothing we can do about such stupidity.
    Web: http://www.bikepics.com/members/sniperr and http://wanderersbook.blogspot.com

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