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Thread: Project GS500 - Japanese becoming Spanish (Blue Bug)

  1. #1
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    Hello Guys, i am sharing my new project, i bought a GS500e (police auction bike) 3 months ago from Lahore, i want to rebuild it completely.so that i can use it for tour, in short i want a trouble free bike,...etc..
    AIM= Cosmetically upgrade old shape of bike to Spanish version,replace all old parts with new parts and complete overhaul the engine.
    i know its quite hectic and time taking job,so i have completed two major steps.
    1st i bought the bike :-)
    2nd bought all the parts from UK and thanks GOD they have reached Pakistan and i got them today.( i bought them 2 months back and it took almost 1 month to reach Pakistan from UK via air cargo.. CUSTOM cleared :-) )
    3rd step is in process i.e restoration .. All the restoration work will be done by BASHEER ustad, because i don't want any compromise.[/QUOTE]


    So finally ALLAH k fazal say project gs500 is complete.
    Job done.
    Alot learned.
    Time for project: 1 year 5 months.
    All cables replaced.
    New clutch plates.
    New spockets n chain.
    New head.
    New cylender.
    New ring , pistons.
    New timing chain.
    new tyres.
    new wiring loom.
    swing arm replaced donor 2003 gs.
    Engine chrome.
    Tank , tail and seat from my 2002 donor gs (my next project)
    New paint job.
    New meter dials.

  2. #121
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    Price of both?

  3. #122
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    Hey Monoo,
    Loved your Project. Tires looks amazing. One thing bothers me when I saw you have bought Ceramic brake pads but I have noticed you have not bought the rotors. Are you using Ceramic Brake Pads for OEM Rotors? I also want to know if they work this way?

    Regards.

  4. #123
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    Update

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    Frame

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    Rims n tyres silver coloured with chromed lip

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    Front rim n tyre

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    Swing arm. Donor 2003 gs.

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    zabardast bhai kam aram say ho raha hay
    lakin nazar a raha hay k ap kitni safai say kam karwa rahay ho

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    Quote Originally Posted by JUNOON007 View Post
    zabardast bhai kam aram say ho raha hay
    lakin nazar a raha hay k ap kitni safai say kam karwa rahay ho
    Thanks for appreciation.wel bike is taking more time than expected.

    Sent from my GT-I9500 using PW Forums mobile app

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    The problem is k jugar to kafi ho sakta hai, but I am replacing all the worn out parts.us ki replacement dhondnay ma kafi time lag rah hai.

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    Quote Originally Posted by MONOO View Post
    The problem is k jugar to kafi ho sakta hai, but I am replacing all the worn out parts.us ki replacement dhondnay ma kafi time lag rah hai.

    Sent from my GT-I9500 using PW Forums mobile app
    koi bat nahin bro time thora ziyada ab lag raha hay
    lakin 1 dafa agar zabardast chez ban gai to who kafi years tak ap ka sath day gi

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    Quote Originally Posted by JUNOON007 View Post
    koi bat nahin bro time thora ziyada ab lag raha hay
    lakin 1 dafa agar zabardast chez ban gai to who kafi years tak ap ka sath day gi
    Yup u r right.

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    good luck bro! (Y)
    I see a nice outcome in future after seeing ur efforts.
    I Am the Feel
    I Am The Yamaha!

  15. #134
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    Excellent !! The quality of paint and chrome is really outstanding. Dont forget to meet (and ofcourse a free ride) as soon as it completes_

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    Very nice Restoration. Keep updating regularly...

  17. #136
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    paint and polish work is looking so clean so perfect !!

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    Looking forward for the perfect build ..
    Plus can you able to source me parts for old bikes if i need them from abroad ? It will be helpful if you say yes !
    I know the cost will be much higher But I am Ok with it !
    Detailing a day,Keeps the swirls away

  19. #138
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    Quote Originally Posted by Silver_Knife View Post
    Excellent !! The quality of paint and chrome is really outstanding. Dont forget to meet (and ofcourse a free ride) as soon as it completes_
    Thanks for appreciation bro. Yup sure I ll.

    Sent from my GT-I9500 using PW Forums mobile app

  20. #139
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    Quote Originally Posted by Talhadon View Post
    Looking forward for the perfect build ..
    Plus can you able to source me parts for old bikes if i need them from abroad ? It will be helpful if you say yes !
    I know the cost will be much higher But I am Ok with it !
    Ok. no problem bro.I ll try to help u.

    Sent from my GT-I9500 using PW Forums mobile app

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    Update

    Sent from my GT-I9500 using PW Forums mobile app

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