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Thread: swapping 2stroke frame with a 4s motor

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    Default swapping 2stroke frame with a 4s motor

    i have a stupid query i want to swap a 4s engine in a 2s frame , frame is kawasaki sports , engine is cg look a like , how to make engine mounts?? I m confused , seniors please help me in this regard
    legend will revive soon

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    Quote Originally Posted by hidalgo View Post
    how much ampere or volts battery is needed to fire a self starter bike engine?
    7amp-12v or 10a-12v woukd be enough.
    https://www.pakwheels.com/forums/motorcycle-travel-diaries/277725-sober-riders-visit-khunjerab-adventurous-way-via-nori-pass

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    a stock sports for refrence
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    legend will revive soon

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    i have seen a kawa frame with cg motor in it . they had grinded off the front bolting mounts and drilled a whole , a patri was then attached from their to egine mounts
    legend will revive soon

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    8 amperes i think.

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    It has a reverse also?

    Quote Originally Posted by hidalgo View Post
    the motor in question
    took it out ov ma atv , best thing no kick starter at all :d i like it
    the over all condition is that it has been standing from 2 years in rain nd sun
    it was bored to .50 new ring piston new valves new tappet plate new valve seals seats n guiedes etc . The clutch seems to be jammed will need to open it but before that i need to swap it in the frame
    https://www.pakwheels.com/forums/motorcycle-travel-diaries/277725-sober-riders-visit-khunjerab-adventurous-way-via-nori-pass

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    Quote Originally Posted by vickytulla View Post
    It has a reverse also?
    aaho , us ko main ne khasi ker dyna ha once i open the motor my friends say let their be reverse
    legend will revive soon

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    so whats the verdict , should i hack off one leg or grind the front frame mounts , i m a hungry
    legend will revive soon

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    U can swap whole gear set with cg200 sazger 5 speed gear box its cheap yet powerful

    Quote Originally Posted by hidalgo View Post
    aaho , us ko main ne khasi ker dyna ha once i open the motor :d my friends say let their be reverse
    https://www.pakwheels.com/forums/motorcycle-travel-diaries/277725-sober-riders-visit-khunjerab-adventurous-way-via-nori-pass

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    thats great later on i ll do that
    abhi isko frame me ghusana ha
    legend will revive soon

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    Their is no harm but calculated steps should be taken

    Quote Originally Posted by hidalgo View Post
    so whats the verdict , should i hack off one leg or grind the front frame mounts , i m a hungry :d
    https://www.pakwheels.com/forums/motorcycle-travel-diaries/277725-sober-riders-visit-khunjerab-adventurous-way-via-nori-pass

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    how do frame is balanced ? any idea ?
    legend will revive soon

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    do take input from @12gauge on this one he will guide you good.

    Quote Originally Posted by hidalgo View Post
    how do frame is balanced ? any idea ?
    https://www.pakwheels.com/forums/motorcycle-travel-diaries/277725-sober-riders-visit-khunjerab-adventurous-way-via-nori-pass

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    Very tiring day some how managed to ghusair the engine in the chasis need to clearify two bolting points

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    after spending few hours in fixing friend's cg125 and cd70 i finally asked them to help me in fixing the motor into the chasis. in the start engine refused to sit in , ( the mounts at front have place of 2 bolts but different pattren they can not be used , rear mounts could be re used one out of 2 and 1 will have to be re fabricated. the bar in the centre beneath the main upper pipe was bashing the head.
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    legend will revive soon

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    let the fun begin
    phir ham ne frame ko lamma paya aur churri phair di , hack saw works well for me ,
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    legend will revive soon

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    head issue still there , and culprit are the rear and lower mounts , almost 2 inches engine will go down and then settel towards frot a little . i need suggessions about rear mounts. fromt mounts were hammered as they will be re fabricated
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    legend will revive soon

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    frame mounts are more wide than engine mounts but they need to sit in those damn mounts
    legend will revive soon

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    there are some replica of cg available in market with 5speed transmition one I thinks is metro mr 125 its 5speed is available in market if you have plan to open the engine then why not convert the engine from 4 speed to 5 speed

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    the 5th speed is not going to give it wings
    legend will revive soon

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    Quote Originally Posted by hidalgo View Post
    the 5th speed is not going to give it wings
    believe me my friend it will

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