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Thread: Self Tunning - Khyber G-10 (Plugs, valve clearance, spark gap etc)

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    Default Self Tuning - Khyber G-10 (Plugs, valve clearance, spark gap etc)

    Salam

    dear members/experts

    I own a khyber 1996. Recently overhauled its engine completely at home by myself except the mechanist part. It has its first oil change at 1100Km yesterday and i am planning to tune it. I have following query for the learned members/experts

    Q.1. recommended spark plugs for khyber g-10 on CNG
    Q.2. Recommended spark plug gap?
    Q.3. Recommended tappet setting Hot/cold?
    Q.4. Running was on petrol with Caltex Havoline formula and now i have switched to CNG with Shell helix HX7 10-40W (synthetic) , is shell HX7 ok?

    What else should i do or check to get max output and efficiency from my g-10?

    regards


    after-note: In addition to the above queries, this thread also contains info on carburetor, AC, electrical, cooling system, brakes & gear issues related to khyber G-10.

    Special thanks to following experts :
    Xulfiqar, Fas133, Margallar, Ahsanzs, wasay_Ahmad, Xplorer, jz, Daniyal
    for their valuable contributions and last but not least
    I am greatful to Cracked for keeping this thread alive by
    raising all the queries/question.


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    yeas i always change the engine oil filter with oil change.i use the normal suzuki oil filter worth 100RS tht all shops keep...if u knw any bettter,do tell me name .
    i use guard filter n change it 6k kms even if its still clean...
    there is rubber ring placed but still the problem persists...
    REAL men drive manual cars!

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    wat was the price of the pulley u got in ur khber to get beter results on AC?
    n whr u frm BTW?i mean whr u live ......city?
    REAL men drive manual cars!

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    another query is my car dosent have AC tripper.means ac keeps on working till switched off...do it has some negative affect?
    the tripper is there but its disconnected cuz i bought the car in very condition..
    so shud i get it wired?
    REAL men drive manual cars!

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    Quote Originally Posted by cracked View Post
    yeas i always change the engine oil filter with oil change.i use the normal suzuki oil filter worth 100RS tht all shops keep...if u knw any bettter,do tell me name .
    i use guard filter n change it 6k kms even if its still clean...
    there is rubber ring placed but still the problem persists...

    Genuine Guard oil filter is better than SGP copy filters. Use Guard. do change it after 3000 km with oil change.

    There is copy of Guard air filter with plastic upper and lower ring. it should be of rubber. remove the air filter assembly and start the engine on petrol then cover the intake completely by hand. if the engine goes off then Check the air filter container for missing seals. I will post pics of mine so you can compare. other wise need to get your carb checked it might be taking air from somewhere.

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    Quote Originally Posted by cracked View Post
    wat was the price of the pulley u got in ur khber to get beter results on AC?
    n whr u frm BTW?i mean whr u live ......city?
    I am from lahore and I bought it from Bilal Ganj, Lahore for Rs. 800/-.

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    Quote Originally Posted by cracked View Post
    another query is my car dosent have AC tripper.means ac keeps on working till switched off...do it has some negative affect?
    the tripper is there but its disconnected cuz i bought the car in very condition..
    so shud i get it wired?
    I have the same exact issue. I some time think of getting it connected but then leave as the cooling is great and i usual use the manual turn of switch after 15 minutes or so.

    Its negative effects are high fuel consumption, engine remaining at load thus heating and load on electrical system as both radiator and condenser fans are on all the time.

    i would suggest, if your routine trips are of more than 1 hour then get it connected as i will do it too.

    cheers

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    my daily running of car is less than hour continously...hardly 30 kms for a day whch is wen i go to uni n return..plus triper wont b of no use cuz triper will trip ac only wen reaches a temp level so ac cooling he nae krta itni k trip ke zarorat pary,hehe
    REAL men drive manual cars!

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    @ experts

    Need info on PCV valve .. how to diagnose if its not working.. if to replace it , is it available in the market.?

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    @Cracked
    here are the images of grounding i did
    1. from battery to engine head passing through distributor.

    Self Tunning - Khyber G-10 (Plugs, valve clearance, spark gap etc) - p6170119

    2. From Engine head to main chasis.

    Self Tunning - Khyber G-10 (Plugs, valve clearance, spark gap etc) - p6170120

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    Default Tappet Adjustments

    Tappet adjustments of Intake and exhaust valve.Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -98536

    Spark Plug Gap and Wire Resistance
    Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -98537

    Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -98538

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    Default PCV Valve Check

    Quote Originally Posted by smijaz View Post
    @ experts

    Need info on PCV valve .. how to diagnose if its not working.. if to replace it , is it available in the market.?
    To check the operation of PCV Valve blow air from its both ends and it should allow to pass air from one side only i.e it's one way valve.It is available in Market.I have replaced a few months ago and price is Rs.140.Self Tunning - Khyber G-10 (Plugs, valve clearance, spark gap etc) - 99659
    Attached Images Attached Images  

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    @Fas133

    Thanks Shah jee, I appreciate the info.

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    Default

    Please keep up the good work and post some more of that service manual or any info related to khyber.

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    Default Carb. Service

    Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -99541

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    Default G-10 Engine Internal View

    Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -99542

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    Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -99543

    Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -99544

    Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -99545

    Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -99546

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    Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -99547

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    Self Tunning - Khyber G-10 Plugs valve clearance spark gap etc -99549

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    Default

    thts an informative thread brov...really helping alot
    had a query again..
    khyber k ac system k bary may kuch btao..
    i mean how to make it work efficiently without much stress..
    is there any cabin air cleaner thingy in khyber??
    REAL men drive manual cars!

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