I have 2004 2.0D Saloon 150000km driven and one 1996 2.0D its driven more than 200000km.
1-is that a good car means powerful engine and body wise?
Yes it is powerful car both engine and bodywise.
2-i heard mostly 2od,s had done (hisa) work??
I own a 2004 2.0D Saloon and I changed the whole front suspension parts after 7 years in 2011, although they were still in working condition and I could have used them for I guess three more years.Still have the old parts with me.
3-wts the fuel consumption of new born engine per liter in city and on long routs??
in 2004 2.0D Saloon,Its about 11km/litre in City with FULL TIME AC ON.And on long routes about 14/15km/litre with FULL TIME AC ON.In 2000 shape the consumption is for some reason better than the model of 2002 and onwards.
4-i also heard allmost 2.OD gots heatup..
Not a single incident of over heating in last more than seven years in my 2004 model 2.0D Saloon with thermostat valve in place and with auto fan settings(people remove thermostat and chnage fan setting, which is not advisable at all, its a wrong practice).And I replaced the company's coolant after about 100000km with Toyota's Genuine Coolant.The radiator does not have a single drop of plain water.
I have one 1996 mode 2.0Dl, its engine is in pathetic condition, still when I just replaced the radiator its fine with AC and automatic fans...And surprisingly its long route consumption is on accasions better than my 2004 2.0D Saloon...
5-my daily travelling 30 or 40 km only in city so pls suggest me that can i go for 2.od or not??
If you can afford.
Maintenance
Just oil and filter change at 5000km.Fuel filter at around 10000km or may be 15000.And frequent cleaning of air filter plus replace at around 20000km or according to its condition.
Noise
Sound proofing in 2002-2007 model is very poor.So if you are not annoyed with noise of 2c engine then go for that model.
Starting Problem
No starting problem at all if battery and engine are okay.
Brakes issue of 2002-2007 Corollas
Very poor brakes.If you can get 2.0D Saloon with ABS brakes that would be good.Although I am used too with mine without ABS now but its really a terrible thing.....Very poor braking......