I own a Honda Civic Rebirth. Recently, during a tuning session, the mechanic inquired if the catalytic converter (CAT) had ever been cleaned, to which I replied in the negative. Upon removing the Oxygen Sensor to inspect the CAT for cleaning needs, the mechanic discovered that one of the honeycombs (Jaali) within it was damaged. The damage was significant, with half of the honeycomb ripped and the other half intact. The mechanic advised removing the damaged portion, mentioning that there are a total of three honeycombs (Jaali) in the CAT and removing one wouldn't have much effect except for a slight increase in car noise. However, he cautioned that if left unattended, the damaged honeycomb (Jaali) could break at any moment, potentially causing the entire CAT to choke.
Currently, during the summer months, my car is averaging between 10 to 11.5 kilometers per liter in the city and 15 kilometers per liter on long journeys with High-Octane fuel. While the car's pick-up hasn't been significantly affected, there is occasionally a jerk between speeds of 50 to 70 kilometers per hour (not sure if it's related to gear shifting).
Now, I'm seeking suggestions on the best course of action to address the issue at a minimal cost.
I believe I have three options:
1) purchasing a brand-new CAT from Honda, which costs over 1 lakh
2) acquiring a used one (Kabli) for 50 to 60k
3) following the mechanic's advice and having one of the honeycombs removed.
I'm hesitant to spend over 1 lakh for new CAT, especially since I recently invested in new suspension for the car worth the same amount. Additionally, I'm wary of spending 50 to 60k on a used CAT without knowing its history.
Are there any cheaper alternatives available for fixing the issue?
Thanks in advance.