This fault is from the day 1 April 2005 when AHL launched CD100, i changed two, but the Same KATAK, how ever I manage to resolve the issue, but from a local but extreme engineer in Peshawar, who opened the whole assembly and he altered the gears. Now I have 2011 model and its ok.
But another BIG BIG issue is the JHANKAAR sound (from timing chain) comes out badly from the engine when you travel for 30 minutes, when the engine goes more heated, a bad chan chan comes out, and its really really an ugly sound. AHL refuse to correct, they saying this is normal. I ahve a lot of more about this Bike, but after all i love the shape and suspension. Engine wise,,, its low standard,,,Main chain cover looking like an iron sheet as low as local, Dear All , I am here to argue for all brothers.