Cultus engine and body overhaul and rebuild

[xain10]

these are local made bumpers but i think the finish was really good,,,,,,,,,,they cost 1200 each ,,,,, i see many different brands having same price ,,,,,,but this one was good ,,,,,,, its painted from a road side mechanic ,,,,,,, and suzuki 3S Azim motors,,,,,,,,, the painter there is not good ,,,,,,,, i have painted my cultus bumper from there ,,,,,,, i have seen his work ,,,,,,,, few cars he touched up and none of them matched with the rest of the body including my car bumpers ,,,,,, i still remember he was smoking in paint booth while handelling thinner and cirget in other hand ,,,,,,,,, i forget his name but he is not a competent guy,,,,,,,,,

@agoodfriend brother i am about to get my cultus ac serviced from a local ac wala who deals in fridge split ac etcs o hez not a specialized one since i live in a suburban areai dont have much choices .... plz list things to keep in mind e.g gas evaporator drier bottle etc and parts which one and brands to be used the ac is going to be serviced after 3 years! plz guide me brother and any need of any relay installation for better working my cultus carby and how to set it that it does not put any abnormal load on fuel consumptionhas stock single channel radiator!

[xain10]

plz guide me ASAP and also is this CTC the same liquid mobile and electronic repair guys use to clean the semiconductor type thingies you know every electronic stuff and would this ctc available from AC guyz and what would be its name

[ab6666]

no i dont have such manual , the one supplied with car has nothing important in it , i am also looking for such manual

Bro can u tell me the price of timing gun?

[agoodfriend]

i think i buy in 1400 Rs ,,,,,,

Bro can u tell me the price of timing gun?

[agoodfriend]

ok ,,,,,i got your pm,,,,,tomorrow will reply ,,,,,,,,right now dead tired and sleepy,,,,,,,

@agoodfriend brother i am about to get my cultus ac serviced from a local ac wala who deals in fridge split ac etcs o hez not a specialized one since i live in a suburban areai dont have much choices .... plz list things to keep in mind e.g gas evaporator drier bottle etc and parts which one and brands to be used the ac is going to be serviced after 3 years! plz guide me brother and any need of any relay installation for better working my cultus carby and how to set it that it does not put any abnormal load on fuel consumptionhas stock single channel radiator!

[ab6666]

i think i buy in 1400 Rs ,,,,,,

Is it easily available in market?

[ab6666]

Wow this doofus of a mechanic is one of a kind.

1 - he held the rack teeth with a steel vise
2 - he then slapped the ball joint in the press - it damages it that way.
3 - using MP grease in CV joints and steering rack.
4 - tightening everything hanging Im sure.
5 - CV boots loaded with air.
6 - brake caliper hanging from the pipe.

You say 6 months - I want to be bet Rs 10,000/- with you - these repairs wont live past 3 months.

The sad part is that it would not have took more than 10 minutes effort in the entire job to do it correctly - but stubbornness rules I think.

Bro i wanna ask u that how do u know much about such technical stuff? Plzz reply!

[umarkhan1]

Bro i wanna ask u that how do u know much about such technical stuff? Plzz reply!

are you kidding???
plz read the this thread carefully

https://www.pakwheels.com/forums/member-opinions-suggestions/212877-xulfiqar-thread-automotive-encylcopedia

[xain10]

Bro i wanna ask u that how do u know much about such technical stuff? Plzz reply!

this shall be considered blasphemous @ab6666 if you dont know about Xulfiqar you dont know anything about pakwheels rather i can say it is due his fountain of knowledge that other fellow pakwheelers are able to keep their wheels running

[xain10]

ok ,,,,,i got your pm,,,,,tomorrow will reply ,,,,,,,,right now dead tired and sleepy,,,,,,,

aoa i know u r quite busy but still waiting ...........

[amansoor]

how to repair or replace a torn CV boot of cultus , guide me anyone if you already have done this by your own

[amansoor]

how to repair or replace a torn CV boot of cultus , guide me anyone if you already have done this by your own

or guide me where i can find following type of boot

[argtr65]

Split type axle boot uses in VW,but it is sealed by screws not by sealant.

[amansoor]

Split type axle boot uses in VW,but it is sealed by screws not by sealant.

Thanks argtr65. so for cults i need to open whole CV excel rod from both sides??

[engr.naveed]

Thanks argtr65. so for cults i need to open whole CV excel rod from both sides??

unfortunately yes

[agoodfriend]

i don’t think this kind of boot is available for cultus in pak markets ,,,,,,,,, are you sure you can handle this job on your own ? ,,,,,,,, anyhow if have posted all its process in previous posts and also try to explain here again ,,,,,,,,,, you no need to remove the shock bolts from axel and tie rod end ,,,,,,, if you do so then you have to realign front wheels , also the wheel geometry will also disturb and you have to readjust the camber ,,,,,some time mechanics put a mark with screw driver to save the position so that then can come back on same camber ,,,,,,,,,,, you can very easily complete this task by simply unbolting control arm bolt from hub ,,,,,,,,, to pull the ball end out from hub use your muscle power and big pry bar to lower down the control arm ,,,,,,,,,,, once hub released from ball end you will see enough space to pull the CV out from hub ,,,,,,,,, collect the gear oil from drain plug and pull the other end of CV from gear box ,,,,,,,, to remove the boots you no need to remove the hub side of CV ,,,, that will be complicated for you ,,,,,,,you can remove the other end of CV which faces the gear box and can change both boots ,,,,,,,, use proper grease and some good quality rubber boots ,,,,,,, don’t over fill them ,,,,,, and don’t wash them with petrol or kerosene or any other thing ,,,,,,,,, I wont recommend to wash any thing old which runs in grease or gear oil ,,,,,,,,,, just clean them with cloth and fit them back ,,,,,,,,, and please kindly check previous posts you will find every thing in complete detail ,,,,,,,,,,,

or guide me where i can find following type of boot

[agoodfriend]

Well it all depend on that guy skills ,,,,,,,,,,, although both systems are different ,,,,, they use different gas and lubricant ,,,,,,,, the one thing comes in my mind when I read that you going to service your car ac from fridge wala ,,,,,,,,,,,,I am sure he will use fridge compressor lubricant in car ac ,,,,,,,, it available in all fride ac parts store in I think less then 100 Rs per half litter ,,,,,,,,,, it recycled from old fridge compressors which comes in scrap from different countries ,,,,,,,,, that oil has a distinct smell and you can very easily find what oil he is using ,,,,,,,, I don’t know your car is fitted with ND or sanden unit ,,,,,,,, you must use the right oil in the right quantity , oil grade and quantity usually stamped on the back of compressor,,,,,,,,, General rule of thumb for oil quantity is on completely dry system it usually amounts to 3 to 3.5 ounces of oil per pound of refregrant ,,,,,,,,the amount of refregrant written on the back side of evaporator and on the top of condencer is 450g ,,,,,,,,convert it in to pound and we get 0.99 pounds,,,,,,,,,,mean add 3 to 3.5 ounce of oil,,,,,,,,,,,,converting into to ml and we get ,,,,,,,,88.7ml to 103.5ml ,,,,,,,you can use ND-8 oil ,,,,,,,also need to flush the compressor with oil ,,,,,,,,once all done then flush the evaporator and condenser with CTC ,,,,,,every time you need to fit a new dryer ,,,,,,,, and in my previous posts I show how to fit that after checking all leaks ,,,,,,for details plz check and read these previous posts ,,,,,,,,,,,you must check these 4 parts,,,,,and if every thing executed properly then surely you will have a chilling AC ,,,,,, may be soon I will repeat all that on nissan D21
https://www.pakwheels.com/forums/performance-modification-tune-up-preventive-maintenance/181721-cultus-engine-body-overhaul-rebuild-49#post3288427
https://www.pakwheels.com/forums/performance-modification-tune-up-preventive-maintenance/181721-cultus-engine-body-overhaul-rebuild-49#post3288999
https://www.pakwheels.com/forums/performance-modification-tune-up-preventive-maintenance/181721-cultus-engine-body-overhaul-rebuild-50#post3289561
https://www.pakwheels.com/forums/performance-modification-tune-up-preventive-maintenance/181721-cultus-engine-body-overhaul-rebuild-50#post3289561

aoa i know u r quite busy but still waiting ...........

[amansoor]

i don’t think this kind of boot is available for cultus in pak markets ,,,,,,,,, are you sure you can handle this job on your own ? ,,,,,,,, anyhow if have posted all its process in previous posts and also try to explain here again ,,,,,,,,,, you no need to remove the shock bolts from axel and tie rod end ,,,,,,, if you do so then you have to realign front wheels , also the wheel geometry will also disturb and you have to readjust the camber ,,,,,some time mechanics put a mark with screw driver to save the position so that then can come back on same camber ,,,,,,,,,,, you can very easily complete this task by simply unbolting control arm bolt from hub ,,,,,,,,, to pull the ball end out from hub use your muscle power and big pry bar to lower down the control arm ,,,,,,,,,,, once hub released from ball end you will see enough space to pull the CV out from hub ,,,,,,,,, collect the gear oil from drain plug and pull the other end of CV from gear box ,,,,,,,, to remove the boots you no need to remove the hub side of CV ,,,, that will be complicated for you ,,,,,,,you can remove the other end of CV which faces the gear box and can change both boots ,,,,,,,, use proper grease and some good quality rubber boots ,,,,,,, don’t over fill them ,,,,,, and don’t wash them with petrol or kerosene or any other thing ,,,,,,,,, I wont recommend to wash any thing old which runs in grease or gear oil ,,,,,,,,,, just clean them with cloth and fit them back ,,,,,,,,, and please kindly check previous posts you will find every thing in complete detail ,,,,,,,,,,,

Thanks brother, You are right i already have visited market for such type of boot but they didn't know a bit about this. Yes i have save all your previous posts for reference and i can do it by my own with just a Little bit of guidelines.

[chdemon]

Hello PWs , just sharing some of the very last things ,,,,,,,,,,,,,tomorrow will charge the 07 Cultus AC , but now its all fitted back and all leak test has been done and tomorrow will charge gas ,,,,,,,,,,,but wont share any pic as all the process is same ,,,,,,,,,,,here i instal the cabin air filter , very easy to instal and it can be easily pulled out for cleaning ,,,,,,,,,,just check the pic ,,,,,,,,,,,will share the finished car pic which i take months before ,,,,,,,,,,,

Can somebody tell me where it is location ? and do i have to open dash board for this DIY ? how about cleaning ? Please suggest as i want to install it.

[MoizIrfan]

Can somebody tell me where it is location ? and do i have to open dash board for this DIY ? how about cleaning ? Please suggest as i want to install it.

same question from my side