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Thread: Cultus engine and body overhaul and rebuild

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    Exclamation Cultus engine and body overhaul and rebuild

    helo friends , i am updating this thread as now its all complete , just want to show here what you can see in this thread as its a huge list so i am simly writing whats not in this thread ,,,,,,, , you can see every thing related to cultus except engine overhaulling , fuel tank/pump and some wiring related stuff , rest all you can get here ,
    the PDF file of this thread is contributed by mirzahadi, UBajwa and mazamwarraich and you can down load it from here
    http://www.mediafire.com/view/?z59tlxj278xv8ef

    thanks


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    Quote Originally Posted by Xulfiqar View Post
    These are the points where to cut, Its to separate all 3 runners so the manifold cannot warp itself or the head. The original design only has flanges with 2 stud holes each - which is a perfect exhaust manifold design.
    you mean this much to allow for expansion?

    Cultus engine and body overhaul and rebuild - 49640352

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    [QUOTE=xzap042;3219111]you mean this much to allow for expansion?

    Cultus engine and body overhaul and rebuild - 49640352

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    agoodfriend can you pm me ur number, btw what mileage are u getting on petrol now?

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    what is wrong with PW?

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    [QUOTE=Xulfiqar;3218804]These are the points where to cut, Its to separate all 3 runners so the manifold cannot warp itself or the head. The original design only has flanges with 2 stud holes each - which is a perfect exhaust manifold design.

    many thanks i will do it today , i guess that manifold is pakmade , i try to search this thing from old spare parts , may be will get original

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    Quote Originally Posted by shazaryab View Post
    Thank you xulfiqar and thank you goodfriend if you don not mind I would Like to visit you when you put this machine on road.
    most welcome dear

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    Quote Originally Posted by xzap042 View Post
    what is wrong with PW?
    Perhaps due to too many pictures the page is not being diplayed correctly.

    agoodfriend may please look into it and re-load the pix
    & what petrol avergae do you get?

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    Quote Originally Posted by Xulfiqar View Post
    btw its quite odd that your carburettor was missing its dashpot, thats usually seen on automatic transmission cars.
    i really dont name its name and working , but it look like a no return valve and controls the vacum of one of the diapharam , i have noticed that this thing was also missing on one of my cousion's car , may be mechanic remove them , but i can see that diapharam opens while i pull the acclerator lever , any how i guess there was some function of it and thats why company put it there , so i restore all in its original condition , i try my best to find some instruction manual of this carb but till now not find , there is one hope but for that i may have to wait many days

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    Quote Originally Posted by xzap042 View Post
    what is wrong with PW?

    some problem with PW , but all 8 parts including all pic are opening ,

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    Quote Originally Posted by sarfraz5678 View Post
    Perhaps due to too many pictures the page is not being diplayed correctly.

    agoodfriend may please look into it and re-load the pix
    & what petrol avergae do you get?

    i cant find the average yet , i need an extra electric fuel pump and an extra fuel reservoir for that , unless cant find exzact , once i do that with mehran , luckily mehran has a mechnical fuel pump and its posible to attach an extra fuel reservoir with it , but thats not posible in cultus ,,,,,,,,,,but i can guess its giving good average , i fill the tank with 15 L petrol , guage shows almost half , and then gave a good trip of almost 20 Km, half on local and half on high way , guage is still stands there , need to find exzact

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    Quote Originally Posted by agoodfriend View Post
    i really dont name its name and working , but it look like a no return valve and controls the vacum of one of the diapharam , i have noticed that this thing was also missing on one of my cousion's car , may be mechanic remove them , but i can see that diapharam opens while i pull the acclerator lever , any how i guess there was some function of it and thats why company put it there , so i restore all in its original condition , i try my best to find some instruction manual of this carb but till now not find , there is one hope but for that i may have to wait many days
    its called dashpot and its function is to hold the throttle blade open slightly when you release the accelerator, it then holds for about 1 to 3 seconds and releases it softly, its there to reduce engine shock when changing gears in a manual car and emissions too.
    ZRS - Zulfiqar Racing Systems ..... - professionals at work - at crackwheels.com

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    [QUOTE=xzap042;3219153]
    Quote Originally Posted by xzap042 View Post
    you mean this much to allow for expansion?

    Cultus engine and body overhaul and rebuild - 49640352
    Even those are more than enough.
    ZRS - Zulfiqar Racing Systems ..... - professionals at work - at crackwheels.com

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    Quote Originally Posted by agoodfriend View Post
    some problem with PW , but all 8 parts including all pic are opening ,
    Dear agoodfriend
    Except the first pic which is labled as "mark cuts in exhaust manifold" I can see nothing just weird matrix as below

    R9t5sP3wfJx6OMk82yt/d1B+tlv44bjy02kNCK5+Oi79dFz6+aT8y2nl93u1v92vg03Pv5 xW/na/AULuPx6Wfz6u/nbW+tu9zm9nrR8Pq893Sk82cz+e1L/dKz7Zzj3bLQB0e7JTfDzNn2wkHk0L3x43np80QTfubJw9m+*** qntbvRgmDqeZPc2Eoej9OlW/nCUHlS940Zg2olsd6PTTmSzFRo3AqN6sFd8AViTWnhYDmwUPRt F16DkBrmcrXpg2giOSoFBwdeM2eM2WTGgA4BVijniXqPPobGZ5 GQiHAAWBgfFExE02rpAQFGqOHqD6L8bcgcJdxDDAlNCwFjgaOE s565VsXVqjl7DVSuYKjkDDA0lQtIMsMA26JczWETcMh6zOAMs4 L6aHR4Ew8EZYIFWloBHFHAIAKF4bIyQhwezSCEPL+ITZowFvty/BSwK4YX2/f8ecv+3HSylnPFyB8tvEQRtAuDBAmiVcsuAwP0f3Vf62aqcUlh TjepAth10sMCIEDyCkPuw5ByVXaCGpRc2UfDfarcV2O+E/u+AddgLjcv2dkrXSes3q86DbnCvHdyqebaq3nHJtVnx7LfDx/3kYTe+344edCJHneDZIHxvFAUjwtON0HE3tNfwTivOgkdY8Ign Rcdew79T826V3YO8vZUy1JO6WkKX9kgDRk7SJQXe9q1GdFDyD8 u+QcnbSJrqST3YmlwOK8H+wZxPErdz63FtP2+N2TgSylzUygY7 ClMuQdLJr8U0GwXbbBHhtOHf64QnVQ84UzksOZtJQ8Yjjtm4Wa 8E+MPKYVXMKsy45XmfKuWURsz8sIkXt4kybnnBr26nbBt597js 36wGQSRmXPaPq4FqzJjzq+oJcyfrKIV1cYc4ZObF7KKoTRh3iN

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    [QUOTE=sarfraz5678;3219304]Dear agoodfriend
    Except the first pic which is labled as "mark cuts in exhaust manifold" I can see nothing just weird matrix as below

    leave that pic , that i posted to show it to Mr Zulfiqar , now will post all that again before and after cutting ,

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    Default Cultus Exhaust Manifold modification

    helo friends , here i do some modification on cultus exhaust manifold on the suggestion of Mr Zulfiqar ,,,,,,,,,,,,,the point is that the linear thermal expansion of alminum and cast iron is different , melting point of alminum is lower than that of cast iron hence it expands on a greater rate irrespective of that of cast iron , by making these cuts we allow the alminum to expand and contracts while at the same time there will less stress of exhaust manifold on it , ,,,,,,,,manifold wont put much stress while the alminum expands or contracts...............you may have noticed that many times headgaskit fails , i guess it more because of the expansion of alminum , and you may need to re surface your car's cylinder head , may be this mod can prevent such problems in futhure,,,,,

    thats why my mind says ,,,,,,,,,,,,further more Mr Zulfiqar can explan batter ,

    Cultus engine and body overhaul and rebuild -364425 Cultus engine and body overhaul and rebuild -364426 Cultus engine and body overhaul and rebuild -364427 Cultus engine and body overhaul and rebuild -364428 Cultus engine and body overhaul and rebuild -364429 Cultus engine and body overhaul and rebuild -364432 Cultus engine and body overhaul and rebuild -364433 Cultus engine and body overhaul and rebuild -364434 Cultus engine and body overhaul and rebuild -364435 Cultus engine and body overhaul and rebuild -364436 Cultus engine and body overhaul and rebuild -364440 Cultus engine and body overhaul and rebuild -364442 Cultus engine and body overhaul and rebuild -364444 Cultus engine and body overhaul and rebuild -364446

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    I think this light glows when the car is running on reserve fuel indicating less amount of petrol in the tank. Don't you have that orange light for petrol on the cng/petrol conversion switch?

    Cultus engine and body overhaul and rebuild - 364044
    My dear ALLAH when I loose hope, help me to remember that Your love is greater than my disappointment and Your plans for my life are better than my Dreams.

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    For anyone who owned a charade GTti with original CB70 engine - this sort of heat expansion was also one of the reasons it used to blow its headgasket at cyl no.2. Its remedy was to face the manifold and exhaust ports on the head and make cuts on the stud accepting holes on the top.
    ZRS - Zulfiqar Racing Systems ..... - professionals at work - at crackwheels.com

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    Default Cultus Fly wheel pilot bearing and clutch throw out bearing replace, part 1 of 2

    helo friends , engine is out from car and doing some gear work , will share that later , but here i replace the fly wheel pilot bearing and throw out bearing , very easy to replace them once the engine is out from car , but very very hard if you are removing engine just because of these 2 small bearings , check the pic will later show you how to remove cultus engine ,
    Cultus engine and body overhaul and rebuild -364533 Cultus engine and body overhaul and rebuild -364534 Cultus engine and body overhaul and rebuild -364535 Cultus engine and body overhaul and rebuild -364536 Cultus engine and body overhaul and rebuild -364538 Cultus engine and body overhaul and rebuild -364545 Cultus engine and body overhaul and rebuild -364546 Cultus engine and body overhaul and rebuild -364547 Cultus engine and body overhaul and rebuild -364548 Cultus engine and body overhaul and rebuild -364549 Cultus engine and body overhaul and rebuild -364562 Cultus engine and body overhaul and rebuild -364566 Cultus engine and body overhaul and rebuild -364571 Cultus engine and body overhaul and rebuild -364572 Cultus engine and body overhaul and rebuild -364573

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    Quote Originally Posted by dms664 View Post
    I think this light glows when the car is running on reserve fuel indicating less amount of petrol in the tank. Don't you have that orange light for petrol on the cng/petrol conversion switch?
    yeah may be you are right , but the paksuzuki cultus has no bulb/connection behind that ,,,,,,,,,,,,,,,,,,,,,,yes my CNG kit has that yellow light , and i connect this speedo meter light with the yellow cable of CNG switch which gave current to the fuel cut off solenoid ,

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    Default Cultus Fly wheel pilot bearing and clutch throw out bearing replace, part 2 of 2

    Cultus engine and body overhaul and rebuild -364602 Cultus engine and body overhaul and rebuild -364605 Cultus engine and body overhaul and rebuild -364606 Cultus engine and body overhaul and rebuild -364609 Cultus engine and body overhaul and rebuild -364611 Cultus engine and body overhaul and rebuild -364628 Cultus engine and body overhaul and rebuild -364629 Cultus engine and body overhaul and rebuild -364631 Cultus engine and body overhaul and rebuild -364632 Cultus engine and body overhaul and rebuild -364634

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